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hyperMILL 2024 CAD/CAM software suite

OPEN MIND Technologies has introduced its latest hyperMILL 2024 CAD/CAM software suite, which includes a range of powerful enhancements to its core toolpath capabilities, as well as new functionality for increased NC programming efficiency in applications ranging from 2.5D machining to 5-axis milling. New and enhanced capabilities include: Optimized Deep Hole Drilling, a new algorithm for 3- and 5-axis Rest Machining, an enhanced path layout for the 3D Plane Machining cycle, better error detection, and much more.
Learn more.

One-part epoxy changes from red to clear under UV

Master Bond UV15RCL is a low-viscosity, cationic-type UV-curing system with a special color-changing feature. The red material changes to clear once exposed to UV light, indicating that there is UV light access across the adhesive material. Although this change in color from red to clear does not indicate a full cure, it does confirm that the UV light has reached the polymer. This epoxy is an excellent electrical insulator. UV15RCL adheres well to metals, glass, ceramics, and many plastics, including acrylics and polycarbonates.
Learn more.

SPIROL Press-N-Lok™ Pin for plastic housings

The Press-N-Lok™ Pin was designed to permanently retain two plastic components to each other. As the pin is inserted, the plastic backfills into the area around the two opposing barbs, resulting in maximum retention. Assembly time is quicker, and it requires lower assembly equipment costs compared to screws and adhesives -- just Press-N-Lok™!
Learn more about the new Press-N-Lok™ Pin.

Why hybrid bearings are becoming the new industry standard

A combination of steel outer and inner rings with ceramic balls or rollers is giving hybrid bearings unique properties, making them suitable for use in a wide range of modern applications. SKF hybrid bearings make use of silicon nitride (twice as hard as bearing steel) rolling elements and are available as ball bearings, cylindrical roller bearings, and in custom designs. From electric erosion prevention to friction reduction and extended maintenance intervals, learn all about next-gen hybrid bearings.
Read the SKF technical article.

3M and Ansys train engineers on simulating adhesives

Ansys and 3M have created an advanced simulation training program enabling engineers to enhance the design and sustainability of their products when using tapes and adhesives as part of the design. Simulation enables engineers to validate engineering decisions when analyzing advanced polymeric materials -- especially when bonding components made of different materials. Understand the behavior of adhesives under real-world conditions for accurate modeling and design.
Read this informative Ansys blog.

New FATH T-slotted rail components in black from AutomationDirect

Automation-Direct has added a wide assortment of black-colored FATH T-slotted hardware components to match their SureFrame black anodized T-slotted rails, including: cube connectors (2D and 3D) and angle connectors, joining plates of many types, brackets, and pivot joints. Also included are foot consoles, linear bearings in silver and black, cam lever brakes, and L-handle brakes. FATH T-slotted hardware components are easy to install, allow for numerous T-slotted structure configurations, and have a 1-year warranty against defects.
Learn more.

Weird stuff: Moon dust simulant for 3D printing

Crafted from a lunar regolith simulant, Basalt Moon Dust Filamet™ (not a typo) available from The Virtual Foundry closely mirrors the makeup of lunar regolith found in mare regions of the Moon. It enables users with standard fused filament fabrication (FFF) 3D printers to print with unparalleled realism. Try out your ideas before you go for that big space contract, or help your kid get an A on that special science project.
Learn more.

Break the mold with custom injection molding by Rogan

With 90 years of industry experience, Rogan Corporation possesses the expertise to deliver custom injection molding solutions that set businesses apart. As a low-cost, high-volume solution, injection molding is the most widely used plastics manufacturing process. Rogan processes include single-shot, two-shot, overmolding, and assembly. Elevate your parts with secondary operations: drilling and tapping, hot stamping, special finishes, punch press, gluing, painting, and more.
Learn more.

World's first current-carrying fastening technology

PEM^® eConnect™ current-carrying pins from Penn-Engineering provide superior electrical connections in applications that demand high performance from internal components, such as automotive electronics. This first-to-market tech provides repeatable, consistent electrical joints and superior installation unmatched by traditional fastening methods. Features include quick and secure automated installation, no hot spots or poor conductivity, and captivation options that include self-clinching and broaching styles.
Learn more about eConnect pins.

New interactive digital catalog from EXAIR

EXAIR's latest catalog offers readers an incredible source of innovative solutions for common industrial problems like conveying, cooling, cleaning, blowoff, drying, coating, and static buildup. This fully digital and interactive version of Catalog 35 is designed for easy browsing and added accessibility. Customers can view, download, print, and save either the full catalog or specific pages and sections. EXAIR products are designed to conserve compressed air and increase personnel safety in the process. Loaded with useful information.
Check out EXAIR's online catalog.

5 cost-saving design tips for CNC machining

Make sure your parts meet expectations the first time around. Xometry's director of application engineering, Greg Paulsen, presents five expert tips for cutting costs when designing custom CNC machined parts. This video covers corners and radii, designing for deep pockets, thread depths, thin walls, and more. Always excellent info from Paulsen at Xometry.
View the video.

What can you secure with a retaining ring? 20 examples

From the watch dial on your wrist to a wind turbine, no application is too small or too big for a Smalley retaining ring to secure. Light to heavy-duty loads? Carbon steel to exotic materials? No problem. See how retaining rings are used in slip clutches, bike locks, hip replacements, and even the Louvre Pyramid.
See the Smalley design applications.

Load fasteners with integrated RFID

A crane, rope, or chain may be required when something needs lifting -- plus anchoring points on the load. JW Winco offers a wide range of solutions to fasten the load securely, including: lifting eye bolts and rings (with or without rotation), eye rings with ball bearings, threaded lifting pins, shackles, lifting points for welding, and more. Some, such as the GN 581 Safety Swivel Lifting Eye Bolts, even have integrated RFID tags to clearly identify specific lifting points during wear and safety inspections and manage them digitally and without system interruption.
Learn more.

Couplings solve misalignments more precisely with targeted center designs

ALS Couplings from Miki Pulley feature a simplistic, three-piece construction and are available in three different types for more precisely handling parallel, angular, or axial misalignment applications. The key feature of this coupling design is its center element. Each of the three models has a center member that has a unique and durable material and shape. Also called a "spider," the center is designed to address and resolve the type of misalignment targeted. Ideal for unidirectional continuous movement or rapid bidirectional motion.
Learn more.

What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.

New mechanical metamaterials can block symmetry of motion, findings suggest

Engineers and scientists at The University of Texas at Austin and the AMOLF institute in the Netherlands have invented the first mechanical metamaterials that easily transfer motion effortlessly in one direction while blocking it in the other. This work is described in a paper published Feb. 13 in Nature. The material can be thought of as a mechanical one-way shield that blocks energy from coming in but easily transmits it going out the other side.

The researchers developed the first nonreciprocal mechanical materials using metamaterials, which are synthetic materials with properties that cannot be found in nature.

Breaking the symmetry of motion may enable greater control of mechanical systems and improved efficiency. These nonreciprocal metamaterials can potentially be used to realize new types of mechanical devices: for example, actuators (components of a machine that are responsible for moving or controlling a mechanism) and other devices that could improve energy absorption, conversion and harvesting; soft robotics; and prosthetics.

An artist's rendering of mechanical metamaterials. [Credit: Cockrell School of Engineering]

 

 

The researchers' breakthrough lies in the ability to overcome reciprocity, a fundamental principle governing many physical systems, which ensures that we get the same response when we push an arbitrary structure from opposite directions. This principle governs how signals of various forms travel in space and explains why, if we can send a radio or an acoustic signal, we can also receive it. In mechanics, reciprocity implies that motion through an object is transmitted symmetrically: If by pushing on side A we move side B by a certain amount, we can expect the same motion at side A when pushing B.

"The mechanical metamaterials we created provide new elements in the palette that material scientists can use in order to design mechanical structures," said Andrea Alù, a professor in the Cockrell School of Engineering and co-author of the paper. "This can be of extreme interest for applications in which it is desirable to break the natural symmetry with which the displacement of molecules travels in the microstructure of a material."

During the past couple of years, Alù, along with Cockrell School research scientist Dimitrios Sounas and other members of their research team, has made exciting breakthroughs in the area of nonreciprocal devices for electromagnetics and acoustics, including the realization of first-of-their-kind nonreciprocal devices for sound, radio waves, and light. While visiting the institute AMOLF in the Netherlands, they started a fruitful collaboration with Corentin Coulais, an AMOLF researcher, who recently has been developing mechanical metamaterials. Their close interaction led to this breakthrough.

The researchers first created a rubber-made, centimeter-scale metamaterial with a specifically tailored fishbone skeleton design. They tailored its design to meet the main conditions to break reciprocity, namely asymmetry and a response that is not linearly proportional to the exerted force.

"This structure provided us inspiration for the design of a second metamaterial, with unusually strong nonreciprocal properties," Coulais said. "By substituting the simple geometrical elements of the fishbone metamaterial with a more intricate architecture made of connected squares and diamonds, we found that we can break very strongly the conditions for reciprocity, and we can achieve a very large nonreciprocal response."

The material's structure is a lattice of squares and diamonds that is completely homogeneous throughout the sample, like an ordinary material. However, each unit of the lattice is slightly tilted in a certain way, and this subtle difference dramatically controls the way the metamaterial responds to external stimuli.

"The metamaterial as a whole reacts asymmetrically, with one very rigid side and one very soft side," Sounas said. "The relation between the unit asymmetry and the soft side location can be predicted by a very generic mathematical framework called topology. Here, when the architectural units lean left, the right side of the metamaterial will be very soft, and vice-versa."

When the researchers apply a force on the soft side of the metamaterial, it easily induces rotations of the squares and diamonds within the structure, but only in the near vicinity of the pressure point, and the effect on the other side is small. Conversely, when they apply the same force on the rigid side, the motion propagates and is amplified throughout the material, with a large effect at the other side. As a result, pushing from the left or from the right results in very different responses, yielding a large nonreciprocity even for small applied forces.

The team is looking forward to leveraging these topological mechanical metamaterials for various applications, optimizing them, and carving devices out of them for applications in soft robotics, prosthetics, and energy harvesting.

This research received funding from the Air Force Office of Scientific Research, the Office of Naval Research, the National Science Foundation, the Simons Foundation, and the Netherlands Organization for Scientific Research.

Source: Cockrell School of Engineering, The University of Texas at Austin

Published March 2017

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